Sewage Treatment Plants

Sewage Treatment Plants (STP)

We specialize in the Design, Fabrication, Supply, Erection, and Commissioning of Sewage Treatment Plants (STP) for treating sewage generated from industries, residential townships, hotels, hospitals, IT parks, educational institutions, and commercial buildings. Our solutions are designed to meet Pollution Control Board regulations while delivering reliable, compact, and cost-effective wastewater treatment systems.

With over 13 years of industry expertise, we continuously adopt the latest and commercially viable treatment technologies. Understanding the challenges of expensive land and infrastructure costs, we introduced Portable Package Sewage Treatment Plants manufactured using FRP coated MS fabricated units. These systems are easy to transport, quick to install, reduce civil construction costs, ensure excellent workmanship, and deliver high-quality treated water.

Depending on client requirements, we offer advanced technologies including MBBR, FAB, SAFF, SBR, and MBR to provide the most suitable wastewater treatment solution.

Principle of Treatment

Our Sewage Treatment Plants operate on the Aerobic Biological Treatment process using aerobic bacteria. This is one of the most reliable, proven, and widely accepted wastewater treatment methods across the world, ensuring efficient reduction of pollutants and high-quality treated water suitable for reuse or safe disposal.

Treatment Steps

  • Equalization & Pre-Aeration

  • Bio-Reaction in Aeration Tank

  • Sedimentation Process

  • Sand & Activated Carbon Filtration

  • Chlorination & Disinfection

  • Sludge Drying & Safe Disposal

Treatment Technologies

ASP

Activated Sludge Process

MBBR

Mixed Bed Bio Reactor

SBR

Sequential Batch Reactor

CSTP

Combined (Effluent) Sewage Treatment Plant

SAFF

Submerged Aerobic Fixed Film

Mixed Bed Bio Reactor (MBBR)

MBBR (Moving Bed Bio Reactor) is an advanced wastewater treatment technology designed for sewage and industrial effluent treatment. It utilizes specially designed floating media that provides a large surface area for biomass growth. The reactor combines attached growth and suspended growth simultaneously, resulting in high treatment efficiency, low maintenance, and compact plant design.

Fine bubble diffusers keep the media in continuous motion while ensuring effective oxygen transfer and minimal clogging. These systems are rugged, easy to operate, and can be pre-fabricated for rapid on-site installation.

MBBR Working Principle

The MBBR process works on the principle of an attached growth biological system where specially designed bio-media retain active biomass that reduces influent BOD levels while maintaining stable biological treatment performance.

MBBR Combines

  • MBBR Reactor - Degrades organic pollutants.
  • Tube Settler - Separates biomass efficiently.
  • Polishing Filters (Optional) - Achieves superior filtration quality.

Advantages over Conventional ASP

  • Compact Design - Provides a robust, fully enclosed and compact treatment system compared to conventional ASP plants.
  • No Sludge Recirculation - Eliminates the need for sludge re-circulation to maintain MLSS.
  • Wide Capacity Range - Designed for flow capacities from approximately 10 m³/day to 1000 m³/day.
  • Energy Efficient - Fine bubble diffused aeration significantly reduces energy consumption.
  • Easy Maintenance - Tank draining is not required for accessing diffusers or media.
  • High Shock Load Resistance - Performs efficiently under fluctuating loads due to higher MLSS inside the reactor.
  • Low Environmental Impact - Supports low sludge generation, minimal odour and reduced visual impact.
  • Simple Operation - Requires minimal maintenance with reliable long-term performance.

Benefits

  • Reduced HRT - Hydraulic Retention Time of 4 to 6 hours compared to 10 to 16 hours.
  • Longer SRT - Solids Retention Time ranges from 15 to 365 days without affecting process performance.
  • Modular Expansion - Easily expandable to meet future treatment requirements.
  • Superior Effluent Quality - Produces high-quality treated water suitable for reuse.
  • Stable Performance - Less susceptible to process upsets caused by flow variations.
  • Low Odour - Designed for cleaner and environmentally friendly operation.
  • Reliable Technology - Simple, efficient and proven wastewater treatment solution.
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