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Mineral Water Plant
Mineral Water / Packaged Drinking Water Plant
We specialize in complete turnkey solutions for Mineral Water and Packaged Drinking Water Projects. Our state-of-the-art purification and automated bottling systems ensure full compliance with Bureau of Indian Standards (BIS) and international water quality norms, delivering pristine, safe, and mineral-rich drinking water.
Water Source & Transfer System
Water Source: Raw water must be collected from a well-protected, easily accessible, and uncontaminated source. Suitable sources include Borewell Water, Closed Ring Wells, Municipal Supply Lines, or other raw water sources capable of effective treatment.
Water Transfer: Water is transferred to Raw Water Storage Tanks using high-grade pumping systems and non-contaminating piping networks. Submersible or surface-mounted Centrifugal pumps are paired with premium UPVC, CPVC, or Stainless Steel (SS) piping to maintain water purity from the start.
Water Treatment & Purification System
Our multi-stage purification system is engineered to eliminate physical, chemical, and biological impurities:
Core Treatment Equipment
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Raw Water Feed Pump & Chlorine Dosing System
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Multi-Media Sand Filter & Activated Carbon Filter
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Water Softening / Anti-Scalant Dosing Unit
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Reverse Osmosis (RO) / Nano / Ultrafiltration
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Stainless Steel Storage Tank & Transfer Pump
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Micron Cartridge Filter (0.2 Micron)
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UV Sterilizer & Ozone Disinfection Unit
Process Description: Raw water is chlorinated or ozonated to oxidize organic contaminants and neutralize pathogens. It passes through a Multi-Media Filter to remove suspended solids, followed by an Activated Carbon Filter to remove residual chlorine, odor, color, and turbidity.
De-chlorinated water receives Anti-Scalant dosing (or passes through a Softener) before entering a 10-micron cartridge filter to safeguard RO membranes. The high-pressure RO unit reduces dissolved solids (TDS) by up to 95%. Finally, pure water stored in SS tanks passes through a 0.2-micron cartridge filter, UV sterilizer, and inline Ozonator to guarantee residual disinfection before bottle filling.
In-House Water Testing Laboratory
To maintain rigorous quality control and meet regulatory standards, an internal chemical and microbiological laboratory is required on-site. Testing for pesticides and radio-nuclear parameters can be conducted via external BIS-approved laboratories.
| Laboratory Section | Minimum Space | Scope & Equipment Requirements |
|---|---|---|
| Chemical Lab | Min. 150 sq. ft. | Shelves, cupboards, required chemicals, reagents, glassware/PP ware, and analytical instruments per BIS standards. |
| Micro-Biology Lab | Min. 150 sq. ft. | Sterile room setup, specialized shelves, cupboards, culture media, reagents, and testing instruments per BIS standards. |
Automated Production Machineries
1. PET Bottle Stretch Blow Moulding Machine
Enables in-house production of PET bottles using preforms. Coupled with heavy-duty air compressors, air dryers, chillers, and precision hard-chrome diamond-finish moulds.
- Semi-Automatic: 600 BPH / 1200 BPH (or multiples of 600 BPH)
- Fully Automatic: 1200 / 1800 / 2400 / 3600 / 4500 BPH
- Standard Accessories: Automatic Preform Hopper & Feeder, Air Conveyors, Compressed Air Dryer, Chiller Unit, and Custom Moulds.
2. Automatic Rinsing, Filling & Capping Machine (RFC)
Fully automated, untouched-by-hand filling systems designed for high hygiene levels. Compatible with bottle sizes from 500 ml to 2.0 Liters using interchangeable change parts.
- Capacities Available: 24 BPM | 40–50 BPM | 72–80 BPM | 100–120 BPM | 150 to 300+ BPM
- Includes: SS Air In-feed Conveyor (2.5m), SS Out-feed Conveyor (7.5m), PLC Control Panel, Visual Inspection Board, Labeling System (Hot Melt BOPP / PVC Shrink Sleeve), Shrink Tunnel, and optional Digital Batch Coding.
3. 20-Liter Jar Washing, Filling & Capping Line
Engineered specifically for heavy-duty 20-liter bubble top jars, comprising Jar Brusher, Jar Washer, Jar Filler, and Automatic Capper units.
- Capacities Available: 60–80 JPH | 120 JPH | 240 JPH | 500 Jars/hour
