Industrial Ozonation System

Advanced Ozonation Systems

We specialize in the Design, Fabrication, Supply, Erection, and Commissioning of high-performance Ozonation Systems for municipal and industrial water treatment applications. Leveraging ozone’s powerful oxidation potential, our systems effectively eliminate micro-pollutants, organic contaminants, color, odor, and pathogens without leaving harmful chemical residues behind.

With over 13 years of process engineering expertise, we manufacture energy-efficient and custom-engineered ozone generators tailored for complex water treatment challenges. Available as both civil-constructed installations and Compact Skid-Mounted / Modular Ozonation Units, our solutions minimize site footprints, accelerate installation times, and significantly optimize operational costs (OPEX).

Depending on raw water characteristics and target removal efficiencies, we integrate state-of-the-art technologies including Oxygen Concentrators, High-Frequency Ozone Generators, Venturi Eductors, and Ozone Destructors.

Principle of Ozonation Treatment

Ozonation is an advanced chemical-free oxidation process that uses ozone ($\text{O}_3$), a triatomic molecule of oxygen, to oxidize contaminants and disinfect water rapidly. Ozone reacts directly with pollutants or generates highly reactive hydroxyl radicals ($\text{OH}^\bullet$) to break down complex organic compounds, neutralize toxic substances, and destroy cell membranes of bacteria and viruses, eventually decomposing safely back into pure oxygen ($\text{O}_2$).

Treatment Steps

  • Air Preparation & Oxygen Concentration

  • Corona Discharge Ozone Generation

  • Precision Gas-Liquid Mass Transfer (Venturi/Diffuser)

  • Ozone Contact Reaction & Oxidation Tank

  • Off-Gas Thermal / Catalytic Ozone Destruction

  • Clean & Disinfected Water Distribution

Advanced Corona Discharge & Mass Transfer

The core of our Ozonation System leverages high-efficiency dielectric Corona Discharge modules. Feed gas (pure oxygen or dry air) passes through a high-voltage electrical discharge field to generate precise concentrations of ozone with minimal power draw.

Constructed using premium corrosion-resistant materials (Stainless Steel 316L, PTFE, Titanium, and Glass Dielectrics), our contactors and generators handle high-dissolved ozone concentrations, aggressive oxidants, and demanding continuous-duty industrial environments without performance degradation.

Key Technical Advantages

  • Chemical-Free Disinfection – Leaves zero hazardous disinfection byproducts (DBPs) like trihalomethanes (THMs).
  • Superior Oxidation Power – Reaction rate is up to 3,000 times faster than traditional chlorine treatment.
  • Complete Color & Odor Removal – Destroys recalcitrant dyes, humic acids, and odor-causing organic compounds.
  • High Energy Efficiency – High-frequency power supplies lower kilowatt-hour consumption per kilogram of ozone produced.
  • Corrosion-Resistant Construction – Heavy-duty SS316L and fluoropolymer components ensure extended operational longevity.
  • Off-Gas Safety Engineering – Integrated thermal/catalytic ozone destructors keep ambient air levels well within OSHA standards.
  • Automated PLC/SCADA Control – Real-time ORP, dissolved ozone, and flow-matched dosing controls for optimal system stability.

Key Benefits for Industries

  • Broad Application Spectrum – Ideal for drinking water, industrial wastewater polishing, cooling towers, and pharma applications.
  • No On-Site Chemical Storage – On-demand ozone generation eliminates the risks and costs of storing toxic liquid chemicals.
  • Custom Scalability – Engineered for capabilities ranging from small flow-rate skid systems to large multi-kilogram/hour plants.
  • Enhanced ESG & Sustainability Score – Adopts eco-friendly green technology that returns pure oxygen back into water streams.
  • Turnkey Project Execution – Single-source accountability from water testing and bench pilot studies to final commissioning.
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